"Things are developing fast," says René van den Berg, co-owner of Abstract IT. This Dutch software company focuses on custom solutions for various sectors like fresh produce and is vital to increasing robotization. An example is FruitMasters, where Abstract IT is involved in automating their new packing facility, which has computerized forklifts that move stock independently. "People are no longer allowed in some areas because the robots drive around there."
This innovative high-rise warehouse in the Netherlands forms the heart of this project. The fully robotized warehouse is designed for presorted products. Abstract IT integrated systems, including a new Greefa presorting line and automated packing lines with dumpers. "We don't build everything ourselves," René admits. "If something works well and is available, we purchase that and link it to the Galileo ERP system. We, thus, deliver customized solutions that work seamlessly together."
The software links data such as weight, quality, variety, and unique container numbers from the presorting process to the ERP system. That information flows through to the high-rise warehouse, which then executes production orders.
Automated inventory management
The warehouse's inventory management is almost fully automated. "The containers from the presorting process are automatically stacked and taken to the warehouse. Based on production orders, reservations are processed automatically. After orders are released, the warehouse delivers them independently," explains René. The dump line, too, is 100% automated.
"Smart technology determines how many kilos are needed for an order. For instance, if an order requires 400 kg, the system takes only 100 kg from a second bin, sending the rest back to the warehouse. We custom developed this communication between the presorting line, the ERP system, and the warehouse."
Efficient supply application
Abstract IT is also involved in streamlining growers' supply processes. "We revamped FruitMasters' supply application. Growers use an updated portal to report their supply in advance. We optimized that process to unburden growers as much as possible. A smooth user experience was central to that," says Van den Berg.
Innovation in other sectors
The company's work is not limited to the fruit and vegetable sector; it incorporates know-how and technology from other sectors, too. René refers to a recent assignment in healthcare, where a fully automated planning tool was developed. "With advanced technology, planners' work isn't only made easier, but it's also more accurate."
René sees opportunities to apply such innovation in the fresh produce sector. "You can use similar methods to better and more efficiently organize production and personnel planning," he says. "That saves time and ensures higher reliability."
Future perspective
According to René, robotization and automation have a growing role to play in the fruit and vegetable sector. "Technology is developing at lightning speed. Companies that respond to that will remain competitive and innovative," he concludes.
René van den Berg
Abstract IT
T +31 (0)345 342161
M +31 (0)653 303597
rene@abstract-it.nl
www.abstract-it.nl